The AGV trolley is an advanced automated transportation equipment. It is a key equipment in modern industrial automation logistics systems and an important part of intelligent manufacturing. In recent years, a number of manufacturing industries have increased their investment in the AGV logistics system. Does the investment in the AGV car receive a corresponding economic benefit? IKV analyzes here and measures the important criteria for the efficiency of the AGV car.
With the continuous improvement of labor costs, many manufacturing industries have begun to try to reduce the total cost of enterprises and increase revenue by improving the logistics level. The introduction of automatic truck AGV can improve the level of logistics automation and thus enhance the competitiveness of enterprises.
Let us analyze the cost of the AGV car and the cost of labor.
AGV car cost: AGV is different according to navigation mode and load, and the price is also different. The price of magnetic navigation AGV generally ranges from tens of thousands to hundreds of thousands; the price of laser navigation AGV generally ranges from 100,000 to 200,000. Here we take an intermediate value, assuming the cost of AGV is 150,000.
Labor cost: We calculate it as a porter for 4,000 yuan per month.
In practical applications, a standard ordinary AGV car can reach at least two transporters plus one transport vehicle. The cost of two porters is 8,000 yuan a month, and the cost per year is 96,000 yuan. The single AGV car is 150,000. Because the maintenance cost of the AGV is almost zero, it can be considered that the AGV car is put into one-time. In this way, the AGV car can recover the cost at the latest one and a half years, and the next time, the enterprise can save 96,000 labor wages per year. It can be seen that the economic benefits of investing in AGV cars are very impressive. In addition, the AGV car is a robot. It doesn't know how tired it is. It doesn't have a small emotion. It can work 24 hours a day. What tasks will be set for him to do, which is convenient for business management, and the work accuracy rate is higher than manual. This is also the fundamental factor in the AGV fire.
The important criterion for the efficiency of the AGV trolley is the overall efficiency of the AGV trolley. The efficiency standard of the AGV trolley is mainly calculated from the product of the AGV trolley driving rate, performance compliance rate and accuracy.
By analyzing each step/node of the AGV process, it is found that the performance of the AGV device has the greatest impact on the overall efficiency of the AGV. Because AGV health status affects equipment availability, product quality and production capacity. It is also a very good method to use the overall efficiency of AGV equipment as an evaluation index of asset performance to examine the performance of a single device. As part of the continuous improvement process, track the combined utilization of each associated device and work to improve it. This combined efficiency of AGV is a very critical factor in the overall asset performance management process.
In addition, the AGV trolley availability rate is positively related to the maintenance method, and the AGV trolley maintenance availability response maintenance method, preventive maintenance method, and predictive maintenance method are different. Integrate the comprehensive efficiency of AGV equipment into the asset management system, and achieve double effect in the improvement of AGV logistics.